China’s crane manufacturers are now world-class

Until now it has been widely assumed that construction equipment made by Chinese companies, and even equipment made in China by the leading foreign firms, was inferior in both quality and technology to gear produced in the foreign firms’ factories back home. These assumptions have been crushed by a new study from CLSA, a broker, which tested a range of Chinese-made diggers, and found them to be sturdy and high-performing. Leading Chinese brands like Sany, Zoomlion and LiuGong, whose products also have the advantage of being cheap, will soon be invading building sites across the globe.

Things have changed drastically since the global financial crisis five years ago. Until then, around 90% of the diggers on Chinese building sites were foreign-branded, albeit often made inside the country. The government’s huge fiscal stimulus, in 2008-09, triggered a construction boom which encouraged existing Chinese makers to expand, and dozens of new firms to enter the market. The local firms lacked the technical know-how of Japan’s Hitachi and the extensive product range of America’s Caterpillar. But they offered buyers such generous discounts and financing that by 2011 they had grabbed half of the domestic market.

As they have expanded, the best Chinese firms have rushed to upgrade their technology by buying, or entering joint ventures with, foreign competitors and suppliers. Sany Heavy bought two German firms, Putzmeister and Intermix, and entered a joint venture with Palfinger of Austria. Zoomlion bought CIFA of Italy. LiuGong and Xugong formed joint ventures with, respectively, America’s Cummins and South Korea’s Doosan, to improve their diesel engines.

As the effect of the government’s stimulus has faded, demand for construction equipment has softened. So the foreign firms, which had hitherto been producing relatively low-tech “made in China for China” products in their local factories, have increasingly switched to making more sophisticated ones for export, in particular to South-East Asian countries.

CLSA’s researchers subjected Chinese-made diggers from six companies—Sany, Caterpillar, Hitachi and Doosan, as well as Komatsu and Kobelco of Japan—to two weeks of gruelling tests of their productivity, durability and fuel efficiency. They all came out well, but most striking was the performance of Sany’s machines. Though not quite as good as the best, made by Caterpillar, they outperformed their Japanese and Korean rivals. CLSA concluded that technology gaps between the best Chinese firms and their foreign rivals are now “almost non-existent”. It expects that Sany and a handful of other larger Chinese brands will lead a consolidation of the local industry, in which 60 firms will become perhaps six.

CLSA’s test makes an interesting contrast with a similar exercise in February, in which Sanford C. Bernstein, a research firm, stripped down two leading models of Chinese-branded car, to examine their build quality. In this case the Chinese firms were still found to be lagging their foreign rivals. So Chinese companies have not yet learned how to make world-class cars, but they have now cracked how to make top-quality construction equipment at attractive prices—and their foreign rivals should be worried.

Overload test for Zoomlion QAY2000

A 2,000 tonne capacity Zoomlion QAY2000 all terrain crane has completed overload testing on the testing ground at the Chinese manufacturer’s Quantang Industrial Park.

In late October a test was carried out giving a load moment of 6,000 tonne-metres, the manufacturer said. In November, another 750 tonnes was added to the test load, increasing the load moment to 7,500 tonne-metres, the manufacturer said.

The 9-axle all terrain crane, which has an additional three axle auxiliary drive unit, weighs 325 tonnes. It was first shown at the Bauma China exhibition at the end of 2012.

Zoomlion exhibits at BICES 2013

The Beijing International Construction Machinery Exhibition and Seminar (BICES 2013) opened on Oct. 15, 2013 at the Beijing Jiuhua International Exhibition Center.

Zoomlion exhibited 13 products at the exhibition. Under the theme of “Honesty & Service,” the company highlighted its focus on post-sales and aftermarket services. These services, which will be offered in the Chinese market from Oct. 15 to Dec. 31, 2013, include free equipment checks, product training and operator certification.

“Nowadays the construction machinery has entered the era of service competition. The competition in the market of construction machineries is not only for product quality, but also for the after-sales service,” said Sun Changjun, vice president of Zoomlion. “Honesty & Service refers to the efforts of providing honest service, giving the same treatment to all products, providing service for the whole lifecycle, constantly improving service quality and creating the new service models. We make commitment to our customers by ensuring the normal operation of our products and consolidating the customers’ benefits with timely and efficient service. This also represents our pursuit of service.”

Zoomlion, the sixth-largest construction machinery manufacturer in the world, reported a 138 percent increase in revenue and a 290 percent increase in net profits in second-quarter 2013.